Dr. Emerson D. Nafziger, Crop Sciences, University
of Illinois, reports: " The early 1940's would have been
early in the adoption of soybean as a commercial cash crop, and
so acreage in the Midwest would have been starting to grow, but
it was probably not very high. I suspect this might have been
the only soybean processing mill in KS at the time, or it was
surely one of the few. South central KS and eastern KS (with higher
rainfall) were probably the where most of the crop was grown,
so I would assume that most of the soybeans might have come into
Emporia from other places in KS. No nearby state would have had
huge surpluses at the time, though the market for soy oil and
meal was only starting to grow, so there were probably few processors."
"Soybeans are about 20 percent oil, and each bushel (60
lb) would produce about 12 LB of oil, which is just under two
gallons. On a volume basis, a bushel is about 1.25 cubic ft and
at 7 LB per gallon (a guess - I can't lay my hands on the actual
density) the oil from a bushel would occupy about a fourth of
a cubic foot, so the ratio of whole soy volume to extracted oil
volume would be about 5.4 to 1. Most of the rest of the product
from an extraction plant would be soybean meal, which because
it is crushed would probably be denser than whole soybeans, and
reduced to about 75 percent of its initial weight be removal of
the hull and oil. Hull, at something like 3 or 4 percent (?) would
have been hauled away, but I'm not sure what use would have been
made of it."
"Without knowing the capacity of the mill at the time in
question it will be difficult to guess at the rates of feedstock
and product movement. I note that the silo cluster was added after
the time you refer to, and it appears that storage capacity was
then quite small. That means that there would have had to be pretty
constant movement on the tracks to keep the mill supplied. Today,
there's likely a lot of truck haul-in, but in 1943 there was probably
very little."
Mark Amfahr added, "A modern soybean crushing operation
produces (for every 100 tons of soybeans crushed) roughly 75 tons
of soybean meal, 18 tons of soybean oil, and 7 tons of other products,
such as hulls, etc. Except for the truck shipments, the meal and
other dry products go out by covered hopper while the oil leaves
the plant in tank cars. If I had to guess, I'd say that 1950's
operations would have been similar except for a smaller % of oil
output vs. today. Dry products would have probably left mostly
in boxcars while oil would have been shipped either in tank cars
or as a packaged product in boxcars."
Larry Jackman added, "You will also need inbound tank cars
of H2SO4 acid. They use that to extract the oil from the beans."
Based on the above, 1950s operations would look something like
this. 10 box cars of soybeans would enter the plant (1,000 tons)
from the west. Once processed, 6 8,000 gal. tank cars of oil,
7 boxcars of meal, and 1 boxcar of hulls would be loaded for removal.
The oil would probably head east, while the meal was used largely
for cattle feed and could go any direction. No one has explained
the use for the hulls yet. I am uncertain of the H2SO4 required
for this operation, but I expect it to be minimal.